For merchandise and fashion there are mainly 3 particular methods of screen printing employed. ‘Spot Colour’ t-shirt printing is widely used and works well with many types of graphics. Spot colour printing is best used when printing graphics which are usually not very photographic in nature.
Ink colours used in remaking graphic images, are usually Pantone, as specified by the graphic designer. In order to isolate the hues of the ink in the image, Pantone coated or noncoated references are selected. An international colour reference used in publishing, printing and design whereby each colour is identified by a unique Pantone name and number and is called the Pantone matching system.
When colour identity and uniformity is an issue, for example in branded promotional garments or a large selection of products, this method of spot color printing works very well.
Another method of screen printing used is called ’4 Colour Process’. This is the best way to print photographs and illustrations which contain broad colour ranges, tones, and graduations. All magazines and books use this four-color printing process as well.
The transparent inks blend with one another on a plain white backdrop to recreate each of the colours and shades present in the original. This is rather more difficult process to achieve on a fabric than it is on paper. But the method used is about the same. This method of printing is only useful for white garments, and will not work well on coloured fabrics. When garment screen printers reproduce such full colour images onto coloured fabrics a method called ‘Simulated Process’ is used. The print set-up costs are higher than that of simple spot colour designs and as such only suitable for larger print runs of 100+ Using method similar to spot colour t-shirt printing to achieve the overall look and feel of the original image the artwork is separated into various colours and shades
Most t-shirt printers use this method, and it is especially popular when used to copy fantasy and heavy metal album artwork onto shirts to be sold by the band. Colour separations and the number of colors necessary make this the most expensive t-shirt printing option, and the higher set-up costs mean it is usually reserved for larger runs.
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